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(b)(4).The customer returned one hemodialysis connector assembly, one compression fitting, and one green sleeve.No obvious signs of use were observed on the returned.After performing functional testing, it was confirmed that the compression fitting does not thread onto the connector assembly.Microscopic examination of the threads on the connector fitting revealed slight deformation.This thread was compared to a lab inventory compression fitting.The threads on the lab inventory sample do not show the same deformation.Further visual and microscopic examination of the molding line on the connector assembly revealed an offset along the threads.An attempt to thread the compression fitting onto the connector assembly was performed but was unsuccessful as the threads did not appear compatible.The test was repeated with a lab inventory compression fitting, and no abnormalities were observed as the threading was successful.Performed per ifu statement, "thread compression cap onto hub connection assembly firmly, but do not over tighten.There should be no threads visible on hub connection assembly".The manufacturing site was contacted as part of this complaint.They indicated that the failure could likely be a result of the molding process of the connector assembly; however, further analysis is needed by their facility.A device history record review was performed, and no relevant findings were identified.The ifu provided with the kit informs the user, "ensure compression sleeve is securely positioned inside threaded compression cap.Avoid attempts to place compression sleeve onto hub connection assembly cannula and then apply threaded compression cap.Incomplete compression may occur causing catheter separation".The report of a connector not fitting correctly was confirmed through complaint investigation of the returned sample.Visual analysis revealed damage on the threads of the compression fitting.Also, analysis of the connector assembly revealed that the molding line along the threads was offset.The damage to both components prevented the fitting from being threaded onto the connector assembly.A device history record review did not reveal any relevant findings.Based on the customer report, the sample received, and the comments from the manufacturer, the root cause is likely manufacturing related.A non-conformance was initiated to further investigate this complaint issue.Teleflex will continue to monitor and trend for reports of this nature.
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