MAUDE Adverse Event Report: BECTON DICKINSON BD US CATHENA 24GX0.75IN STRAIGHT BC; INTRAVASCULAR CATHETER

Catalog Number	386860
Medical Device Problem Code	Material Protrusion/Extrusion (2979)
Health Effect - Clinical Code	No Clinical Signs, Symptoms or Conditions (4582)
Date of Event	01/16/2025
Type of Reportable Event	Malfunction
Additional Manufacturer Narrative
H.3.If a device evaluation and/or device history review is completed, a supplemental report will be filed.
Event or Problem Description
It was reported that bd us cathena 24gx0.75in straight bc safety mechanism will not disengage from catheter / stuck at hub.It was reported by customer that iv was started on patient and when the needle was retracted out of the patient, the white device that blocks the needle from going back in clamps the base of the yellow 24g catheter and does not allow it to detach from the needle device.Iv set was removed from patient and another iv was started with successful detachment.Iv was started on patient and when the needle was retracted out of the patient, the white device that blocks the needle from going back in clamps the base of the yellow 24g catheter and does not allow it to detach from the needle device.Iv set was removed from patient and another iv was started with successful detachment.Of note, when manager inquired if this was the first time that this had occurred, the staff advised that it has happened on and off in the past randomly.Item: bd cathena safety iv catheter, lot: 4204903, ref: 386860.
Additional Manufacturer Narrative
Our quality engineer inspected the 2 samples submitted for evaluation.The reported issue of needle retraction failure was confirmed upon inspection of the samples.Analysis of the samples showed thee catheter adapter did not detach from the tip when the safety mechanism was activated.A dent mark was also observed on the needle hub which coincided with the dent mark observed on the tip shield.No damage was seen on the washer or the v-clip.A review of our risk management documentation was performed and indicates that the potential risk of the reported event was assessed appropriately.Production records were reviewed, and this batch meets our manufacturing specification requirements.The cathena assembly machine was reviewed, and it was determined that the dent marks on the needle hub and tip shield likely occurred in zone 4.The dent area matched the edge of the puck.At zone 4, the gripper moves down to pick up the assembled part from the puck.It is suspected that stray parts in the vicinity obstructed the gripper¿s movement, causing it to offset and hit the parts against the puck instead of picking them up.When this incident occurred, the machine¿s sensor would have triggered a stop.The production technician may have cleared the stray parts but was unaware that the assembled part in the puck was damaged, so it was not removed from the machine.It is suspected that the dent on the needle hub and tip shield caused difficulty in removing the tip shield during needle retraction.The additional force applied could have deformed the tip shield holding area of the adapter, preventing the adapter from detaching successfully.To prevent this defect, the cathena process specification procedure will be revised to add that in the event of machine stoppages at the zones, the production technician should check the parts produced at the machine and clear any defective parts.
Event or Problem Description
No additional information.

• Brand Name: BD US CATHENA 24GX0.75IN STRAIGHT BC
• Common Device Name: INTRAVASCULAR CATHETER
• Manufacturer (Section D): BECTON DICKINSON; 1 becton drive; franklin lakes NJ 07417
• Manufacturer (Section G): BECTON DICKINSON MEDICAL (SINGAPORE); 30 tuas avenue 2; singapore NJ 07417
• Manufacturer Contact: helen cox (mdr) ; 75 north fairway drive; vernon hills, IL 60061 ; 8473935694
• MDR Report Key: 21325622
• Report Number: 2243072-2025-00060
• Device Sequence Number: 7917635
• Product Code: FOZ
• UDI-Device Identifier: 00382903868605
• UDI-Public: (01)00382903868605(11)240805(17)270731(10)4204903
• Combination Product (Y/N): N
• Initial Reporter State: FL
• Initial Reporter Country: US
• PMA/510(K) Number: K220584
• Number of Events Summarized: 1
• Summary Report (Y/N): N
• Reporter Type: Manufacturer
• Report Source: Company Representative
• Initial Reporter Occupation: Other Health Care Professional
• Type of Report: Initial,Followup
• Report Date (Section B): 03/03/2025

1 Device was Involved in the Event

1 Patient was Involved in the Event

• Is this an Adverse Event Report?: No
• Is this a Product Problem Report?: Yes
• Operator of Device: Health Professional
• Device Catalogue Number: 386860
• Device Lot Number: 4204903
• Was Device Available for Evaluation?: Device Returned to Manufacturer
• Is the Reporter a Health Professional?: Yes
• Type of Report(Section G): Thirty-Day
• Initial Date Received by Manufacturer: 01/17/2025
• Supplement Date Received by Manufacturer: 03/03/2025
• Initial Report FDA Received Date: 02/06/2025
• Supplement Report FDA Received Date: 03/03/2025
• Was Device Evaluated by Manufacturer? (Y/N): Yes
• Date Device Manufactured: 08/05/2024
• Is the Device Labeled for Single Use? (Y/N): Yes
• Usage of Device: Initial
• Patient Sequence Number: 1
• Patient Sex: Unknown