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Optowire iii was returned under rma number (b)(4).Investigation of the returned optowire showed that the guidewire was fractured at 30cm from its distal end, in the proximal joint of the shaft portion of the device.The characteristics of the fracture indicated that the guidewire broke from fatigue.The guidewire would have failed from repeated pull/push or from excessive torquing as the guidewire showed sign of excessive torsion at the fracture point.No evidence of manufacturing issue or material defect was observed.Based on the observations made on the optowire, it is believed that the weld linking the intermediate section and the shaft of wire was positioned in the apex of the guiding catheter where the most important curvature of the wire would occur.It is believed that the wire was torqued excessively to generate such a break in the wire.Review of device history records confirmed that the optowire iii had been released as per specification.Based on the available event information, the cause of the failure was likely related to the usage of the device beyond the recommendations provided in the instructions for use (ifu).Usage of the optowire of is recommended with guiding catheter.As per ifu: advance the optowire through guiding catheter using the appropriate guidewire introducer.All potential risks associated with the event are disclosed in the optowire iii instructions for use (ifu): -if resistance occurs and the cause of resistance cannot be determined, do not move or torque the optowire.Stop the procedure, determine the cause of resistance under fluoroscopy and take appropriate action.Optowire should be manipulated only under fluoroscopy.Care should be taken when manipulating a guidewire inside a vessel during device placement and removal.Observe optowire movement in the vessels.Before an optowire is moved or torqued, the tip movement should be examined under fluoroscopy.Do not torque an optowire without observing corresponding movement of the tip; otherwise, vessel trauma may occur.Never advance an optowire against resistance without first determining the reason for the resistance under fluoroscopy.Excessive force against resistance may result in damage to the wire and/or to the vessel.If resistance occurs and the cause of resistance cannot be determined, do not move or torque the optowire.Stop the procedure, determine the cause of resistance under fluoroscopy and take appropriate action.Do not use the optowire if any portion of the device or packaging appears damaged, if any portion of the sterile pouch has been opened or if product is expired.Confirm the compatibility of the guidewire diameter with the interventional device before actual use.
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