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It was reported that bd saf-t-intima w/y adapter yel 24ga x.75i - catheter defective / damaged productcomplaint - customer called to report that they have experienced leakage using the saf-intima, a couple of times there has been instances where the tubing after being clamped has a perforation leading to leakage of blood and medication.Doe - ongoing, unused samples available, no pt harm reported.Ref 383313, lot 1227303.
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Dhr review: the complaint lot#1227303, sku is (b)(4), assembly in suzhou plant1 on 2021.Oct.09, a planned quantity of this lot is 24000ea.Review the in-process test record and outgoing test report, all test results meet the product specifications, no abnormal found.Review the product assembly record, no non-conformities, deviations or rework activities for this lot.Return sample analysis: no pictures provided showing defect feature.No samples returned.Retain sample analysis: sampling 2ea from the retain sample of the same lot to check product appearance, no defect detected, leakage test result is within specification as well.Possible cause analysis: based on the reported information, damage is detected on tubing and cause a leakage, the possible reason is as below: 1.The raw material has defect.2.Component damage happened during assembly.Current manufacture process has taken control procedures as below to protect this kind of possible risk: 1.100% common inspection is performed during each process station start from tubing bonding process.2.Common inspection is performed during packaging process.3.Qc sampling check will inspect the component appearance and do leakage test.Conclusion: we cannot identify which step causes the damage or it's a raw material defect.The retained sample appearance inspection and leakage test is performed, no defect detected, with this we cannot decide the root cause, only analyze possible reasons.
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