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Customer feedback shows that some hypodermic needles are unable to allow the medication to pass through.Although not all hypodermic needles are affected, when there is a problem, customers will replace the needles and continue to operate until one can be used normally.
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1.Production process review: check the production records of this batch of products, ensure that there are no abnormalities in the production process, and conduct investigation and analysis from the following aspects: person: production employees who have been training and are qualified to handle their jobs, and products have no mistakes,so we can rule out this factor.Machine: this product is assembled using an automatic assembly machine, and the production equipment is checked daily.The equipment is equipped with a blowing device to check for blockages in the hypodermic needles and automatically remove defective products.Before each shift, the inspector confirms the equipment's testing function and only produces if it is functioning properly.Therefore, this factor can be ruled out.Material: the raw materials of the product have not changed, so this factor can be ruled out.Method: the production process of the product has not changed, and the product is assembled using an automatic assembly machine.During and after the silicification process, the needle tube is kept under air blowing control to prevent silicone oil blockage,so we also can rule out this factor.Environment:this product is assembled and produced in a clean workshop, so this factor can be ruled out.2.Batch testing: extract batch number: ckdd08-01 specification: 25g*1 1/2''(0.5mm*38mm) hypodemic needles retention sample of 10 for testing: 1).Extract 5 pcs needles for lumen patency testing according to iso 7864:2016 standard requirements, and the test results meet the requirements.2) extract 5 pcs needles simulated clinical samples for injection testing, and all samples results are smooth and unobstructed.3.Cause analysis: based on the above investigation and feedback description, the hypodermic needles were able to inject beyond its initial capacity, and at some point, the medication could not continue to be injected, indicating that the hypodermic needles itself was not blocked.
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