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This report has been identified as b.Braun medical internal report number (b)(4).Returned materials included a yellow loop and one (1) accessed/compromised pab sample with the lot number and add port cut off.It appeared that the bag was cut to remove the particle, which was returned inside packaging labeled "fisherbrand disposable inoculating loops/needles." the add port showed evidence of an off-target puncture.The needle appeared to have struck the aluminum cap, and the interior surface of the port plastic also showed signs of damage consistent with a mis puncture.An optical image of the particle was obtained, and its length was measured.The particle was then placed in the fourier transform infrared spectroscope (ftir) for analysis.Optical images of the exterior and interior of the add port stopper were then obtained.The length of the puncture hole on both sides of the stopper was measured, and the size and material of the stopper was consistent with it coming from the add port stopper.The results of this analysis are shown below.Pab bag particle 1: the particle measured 1.19 mm and was identified as being a part of the gray rubber stopper.A review of our non-conformance system database found no related or similar discrepancies during the production of the batch.The batch record was also reviewed, and the batch met and passed all release criteria and tests.Additionally, twenty (20) retain units were inspected by a certified particulate matter (pm) inspector, and no gray pm was observed.Based on the evaluation performed, the grey particulate recovered from the returned pab bag was identified as a fragment of the add port rubber stopper.Examination of the returned components revealed evidence of an off-target needle puncture, including impact marks on the aluminum cap and damage to the interior and exterior surfaces of the port consistent with a mis-puncture event.No manufacturing defects were observed in the bag material or port assembly.In addition, the b.Braun sustaining team replicated the reported condition.Testing demonstrated that repeated puncturing of a stopper with the same needle can generate rubber fragments consistent with those observed in the returned sample.While only a single access was reported, internal testing showed that stopper degradation becomes more pronounced after approximately four (4) punctures.We will maintain this report for further references and continue to monitor other reports for similar occurrences.If any additional pertinent information becomes available, a follow up will be submitted.
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