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On january 9, 2026, nakanishi became aware of handpiece overheating through a complaint input into the complaint database by a distributor (nsk america).Details are as follows: the event occurred on december 22, 2025.The dentist was performing a dental procedure on a patient using the z95l handpiece (serial no.(b)(6).During the procedure, the head of the handpiece overheated, and the patient received a thermal burn injury to the inside of their cheek.The dentist did not observe any injury to the patient's inner cheek at the time of their treatment.The injury was reported by the patient to the dentist via phone call.The patient described having a round dime shaped lesion that was white in color on the inside of their cheek where the dental procedure was performed.From the patient's description, the dentist believes the burn was caused by the handpiece push button back cap overheating during the procedure due to the shape and size of the burn description.The dentist did have a follow-up visit with the patient on (b)(6)2026 and found that the reported injury had fully healed without need for further medical treatment.
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Upon receiving the device involved in the mdr event from the distributor, nakanishi conducted a failure analysis of the returned device, which included measuring the operating temperature of the device [report no.(b)(4)].These activities are described in more detail below.Methodology used: a) nakanishi examined the device history record and the repair history for the subject z95l device [serial no.(b)(6)].There were no problems observed during manufacturing or testing noted in the dhr.There were also no repair history records since the device was shipped.B) nakanishi conducted temperature testing of the returned device in the following manner: b.1) temperature sensors were attached to the exterior of the device at various test points.This included the point most proximal to the patient (testing point (1)) and points further toward the distal end of the device (testing points (2) through (4)).The test setup was prepared to take temperature measurements at all points simultaneously, including a reference measurement at ambient room temperature.B.2) nakanishi attached a thermocouple (sensor to measure temperature) to each of the testing points.Nakanishi rotated the device's motor at 40,000min-1, which is the maximum rpm for the motor that drives the handpiece (200,000min-1 for the handpiece), with water spray, and measured the exothermic response.B.3) nakanishi measured the temperature rise of the returned handpiece set at 200,000min-1 (motor revolution 40,000min-1).Nakanishi observed rises in temperature at the test points as shown below; however, the temperatures were not high enough to cause a burn injury.The maximum temperatures during 5-minute temperature testing were as follows: test point (1): 30.1 degrees c, test point (2): 45.3 degrees c, test point (3): 30.0 degrees c, test point (4): 29.6 degrees c.Identification of the specific failure mode(s) and/or mechanism(s) of the associated device components was conducted as follows: a) nakanishi disassembled the handpiece and performed a visual inspection of the internal parts.Nakanishi observed the following: the cartridge and headcap were soiled and discolored.The internal gears were discolored.B) nakanishi took photographs of all the disassembled parts and kept them in the investigation report no.(b)(4).Conclusions reached based on the investigation and analysis results: a) nakanishi could not replicate the temperature rise at the time of the event.However, nakanishi observed some abnormalities in the internal parts during the visual inspection.B) nakanishi considers the possibility, based on the findings in the visual inspection , as well as many years of experience, that the cause of the handpiece overheating was abnormal resistance during rotation due to the soiled internal parts, which interfered with rotation.C) a lack of maintenance caused the accumulation of debris on the internal parts, which contributed to the handpiece overheating.D) in order to prevent the recurrence of the handpiece overheating, nakanishi took the following actions: d.1) nakanishi reviewed the operation manual and reconfirmed the clarity and understandability of the instructions.D.2) nakanishi reported the above evaluation results to the distributor and directed the distributor to remind the user of the importance of maintenance as instructed in the operation manual.
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