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Intuitive surgical, inc.(isi) received the da vinci product to perform failure analysis.The force bipolar instrument was analyzed and the instrument was found to have corrosion on one or more clamping pulleys in the backend.Additional observation related to the customers complaint: the instrument was found to have a derailed grip cable at the distal end.The instrument was found to have a frayed grip cable at the grip hub, but the cable is not fully broken.The frayed cable strands stuck out at the wrist.Further inspection found no abnormally sharp or damaged components that could have contributed to the cable breaking.Common causes of the failure mode corroded/contaminated instrument clamping pulleys are typically attributed to the user.For example this could be by improper cleaning or sterilization techniques used in reprocessing, which may include prolonged exposure of the instrument to harsh cleaning agents or insufficient flushing.Common causes of the failure mode derailed instrument grip cables are attributed to a component failure.Derailed cables are attributed to a loss of cable tension.A cracked clamping pulley and/or input shaft can cause the cable to become dislodged at the proximal end.When the clamping pulley and/or input shaft is cracked, the cable can dislodge as the input could "slip" with respect to its internal shaft causing the loss of cable tension.A cracked clamping pulley and/or input shaft can be caused by improper cleaning or sterilization techniques used during reprocessing.A dislodged cable at the proximal end can then result in the cable becoming derailed or loose at the distal end, which may lead to non-intuitive motion.Common causes are attributed to damage to the cable through external collisions, during transport/storage, during use, or during reprocessing.
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It was reported that during a da vinci-assisted cholecystectomy surgical procedure, the force bipolar instrument jaws were not opening properly.The procedure was completed with no reported injury.Isi followed up with the initial reporter to obtain additional information, however, no further details are available regarding the reported event.
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