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Intuitive surgical, inc.(isi) did receive a da vinci product to perform failure analysis.The harmonic insert was analyzed and found to have a curved blade cracked at its mid - section.There also were indentations/burrs near this crack.No piece was found missing before the inhouse testing.Additional observations not reported by site were found, the harmonic insert was found to have an energy recognition failure during the in-house testing.The generator displayed an error message indicating "tighten assembly", even though the assembly was already tightened.As result of the crack, the blade broke during the in-house testing.A piece measuring proximately 11.0mm x 2.2mm broke during the test.The complaint was confirmed by failure analysis.The probable root cause is attributed to use conditions.Damaged blades result from blade scratches caused by contact with other instruments or hard metal objects (e.G., staples, clips, etc.) while the instrument is activated.These initial damages can worsen due to the ultrasonic vibrations of the harmonic insert, leading to blade failure.Blade damage may be detected by the generator with a solid tone or an error.
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