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A field service engineer (fse) was dispatched to address the reported event.The fse confirmed the reported issue by reviewing the error log.The customer stated a rack was crooked in the sample loader when the error occurred.The fse inspected the x1 step feed position flag and noticed that it was approximately 45 degrees out of alignment.In addition, the sample loader that had some residue.It was determined that the likely cause was a rack jammed in the x1 belt, causing the step feed position flag to slip.The rack was not loaded correctly, or the rack slipped out of position from the residue spot, causing it to twist.The fse was unable to determine the root cause of the reported error.The fse cleaned the sample loader and repositioned the x1 step feed flag.The resolution was verified by running quality control with results within acceptable range and no issues.No further action required by field service.The aia-2000 analyzer is operating as expected.A 13 month retrospective review revealed six (6) occurrences of complaints related to the sample loader rack x1-step feed failure message, however an assessment of the data determined the root causes to vary from a mechanical problem, material problem, operational problem, or a failure to align.Although the failure mode was consistently contributed to failure to align, the documented contributing causes were not uniform.No patient harm was noted, and the data does not indicate a systemic issue.No further escalation is necessary.The aia-2000 analyzer operators manual in appendix 4: error messages states the following:
"[2250]" sample loader rack x1-step feed failure.Cause: the pitch sensor did not activate during step feed (x1) operation.Solution: check the sample rack path for obstacles.If this error occurs frequently, contact tosoh service center or local representatives.The most probable cause of the reported event was unable to be determined.
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A customer reported "2250 sample loader rack x1-step feed failure" error on the aia-2000 analyzer.The issue occurred after a rack jam.The customer removed the rack and performed an all-set-home, but the error persists.A technical support specialist instructed the customer to power off, restart and check for any spills or debris in loader area.After rebooting, the error reoccurred when loading a rack.The analyzer is down.A field service engineer (fse) was dispatched to address the reported event which resulted in a delayed reporting of patient samples for progesterone iii (prog iii).There is no indication of any patient intervention or adverse health consequences due to the delay in reporting of patient results.
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