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The customer reported laceration trays have instruments that do not hold suture needles and when the needle holder is used to tie a suture it has flaws in it which break the suture.A sample was received for investigation; medline received one unopened kit, observed the needle holder in the tray, and found that upon unlatching the needle holder it was extremely difficult to separate from the hinge, and upon functional testing the screw hinge appeared stuck as the jaw tips were unable to open and close smoothly making it difficult to use and operate.The reported defective needle holder condition was confirmed by medline sample evaluation; the vendor used the sample to hold silk, nylon, and polypropylene threads along with the metal suture and reported the needle holder did not cut, snag, or damage the threads and did not have sharp edges or scissors like blades that would allow it to cut the suture.Based on the complaint details, the root cause was considered to be a supplier product issue relating to the component manufacturing process, and the complaint was provided to the component manufacturing facility for further evaluation with supplier quality monitoring for trending purposes.There were no reports of death, serious injury, medical intervention, or follow up care.It has been determined that the reported event could cause or contribute to serious injury if it were to occur again.In an abundance of caution, this is a reportable event.If additional information becomes available this report will be reopened and reevaluated.This medical device report (mdr) is being submitted as part of retrospective review activities, which include review of historical data in accordance with regulations at 21 cfr part 803.The information included in this mdr reflects the information reasonably known to the manufacturer at the time of this retrospective review and submission.
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