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An investigation was completed to determine the cause of this reported event.Intuitive surgical, inc.(isi) did receive a da vinci product to perform failure analysis.The tip-up fenestrated grasper was analyzed and found to have a loose pitch cable at the proximal end.There was no loose screw at the pitch clamping pulley.A visual inspection of the backend found no evidence of a cracked clamping pulley, input disk, or input shaft that would have caused the loose cable.No frayed pitch cable at the distal end.The tip-up fenestrated grasper exhibited imprecise motion during gripping and un-gripping.The instrument was placed and driven on an in-house system.The instrument passed the recognition and engagement tests.The tip-up fenestrated grasper exhibited imprecise motion in the pitch direction.The grip tips moved in the direction commanded, however, a lag or delay in the motion was observed as a result of the loose pitch cable at the proximal end.The probable root cause is attributed to a loss of cable tension.A cracked clamping pulley and/or input shaft can cause the cable to become dislodged at the proximal end.When the clamping pulley and/or input shaft is cracked, the cable can dislodge as the input could "slip" with respect to its internal shaft causing the loss of cable tension.A cracked clamping pulley and/or input shaft can be caused by improper cleaning or sterilization techniques used during reprocessing.A dislodged cable at the proximal end can then result in the cable becoming loose at the distal end.
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