Results - the customer returned (1) 1/2cc, 8mm, 31g relion syringe in an open poly bag from lot number 5208886.The syringe was returned with the shield off of the syringe in the poly bag.The syringe was examined and exhibited a bent cannula.The shield was examined and no holes caused by the cannula were observed in the shield.Since the shield was off in the bag, exposing the cannula, a needle stick could occur.A review of the device history record revealed no abnormalities during the manufacture of the reported lot number 5208886.The device was manufactured between 10/1/2015 and 10/3/2015.Conclusion: bd was able to duplicate or confirm the customer¿s indicated failure of needle stick and shield off in the bag.After initial investigation, the sample was sent to the manufacturing site for additional evaluation.It was reported that a misaligned laser sensor (raised shield/gate flash) from its designated detecting position may result in sending defective parts with gate flash and/or raised shields to packaging and to market as ¿good¿ product.Bd will continue to monitor trends and investigate special causes.An absolute root cause was not identified.
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