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This is one of one initial report being submitted for this complaint with associated mfr# 2954740-2016-00217.(b)(4).Concomitant medical products: sheath introducer (terumo), guidewire (chevalier 14 floppy), guiding catheter (parent, medikit), micro catheter prowler select plus 45 degree (catalog/lot unknown), y-connector (goodman), dcb (enpower).The product has been forwarded to codman for evaluation and testing, however the analysis has not been completed.Additional information will be submitted within 30 days of receipt.No conclusions are made at this time.
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This is one of one final mdr report being submitted for this complaint with associated mfr# 2954740-2016-00217.Very limited information was received.The prowler select plus microcatheter and the rotating hemostatic valve (rhv) were not returned.All location and measurement callouts are approximate and for reference only.As viewed through the returned packaging, it was found that the coil was returned protruding out of the distal tip of the green introducer and was entangled with damage observed at the entangled section around the device positioning unit (dpu).It was not stated why the coil was not fully resheathed or protected for transit.Unreported damage found located 66.0 centimeters off the distal tip of the green introducer with the dpu protruding outside the sheath.There is no mechanical sheath damage at the protrusion site.The coil¿s socket ring was found to have been pushed down inside the outer sheath.The only damage found to the coil was compression and buckling damage.No stretching or unraveling damage was found.Located on the top proximal end of the resheathing tool in the open cutout section, the v notch has been damaged.The locking mechanism has compression, stretching, and indention damage.No manufacturing defects were found.The coil was too damage for duplication testing of the field complaint.The complaint of the coils severe resistance during insertion into the microcatheter cannot be confirmed.Due to the non-return of the microcatheter and the rhv and due to the severed coil damage no duplication testing could be performed to confirm the complaint, therefore the exact root cause cannot be determined, however the evidence as received highly suggest that the contributing factor to the coils resistance during introduction into the microcatheter may have occurred when the microcoil system was first unlocked for use and the sheath was retracted straight back instead of up at a forty-five degree angle and then back.When the sheath was pulled straight back, the locking mechanism caught the inside of the v notch of the resheathing tool and became embedded.In addition, the locking mechanism may not have been fully disengaged off the core wire.The sheath also caught the v notches extended edges.This produced a binding action between the device positioning unit (dpu), the sheath, and the coil.This binding action produced significant resistance which may have cause the dpu to protrude through the introducer sheath, pushed the coil¿s socket ring down inside the outer sheath, and caused a series of severe compression and buckling damage.In this condition severe resistance will be encountered during the coils introduction into the microcatheter.For optimum product performance and to prevent potential complications, the instructions for use (ifu) recommends, ¿hold the introducer sheath (loosely-looped) in the left hand.Keeping the introducer tip near the re-sheathing tool, grasp the distal end of the re-sheathing tool between your left thumb and forefinger.Grasp the clear tab near the end of the introducer sheath body with the thumb and forefinger of your other hand.Gently pull the clear tab of the introducer sheath out and away from the re sheathing tool at a 45-degree angle to unlock the microcoil.Continue to pull the tab until an additional 0.5 to 1.0 inches (1.3 to 2.5 cm) of the translucent material is exposed.Gently fold the translucent tab towards the distal end, and firmly grasp the distal end of the re sheathing tool and the translucent tab between your thumb and forefinger, as shown in figure 3¿¿ caution: if unusual friction is noticed during advancement or retraction of the microcoil system, verify the locking mechanism, or clear tab is unlocked and pulled out from the resheathing tool approximately 1 in.(2-3 cm).¿ in addition, without the return of the prowler select plus microcatheter and the rhv used in the procedure, it cannot be determined if these components contributed to the complaint event.The complaint of the coils unraveling is confirmed.The root cause of the coils unraveling was from compression and buckling damage caused by binding action.The evidence highly suggests that the binding action most likely occurred when the microcoil system was first unlocked for use and the sheath was retracted straight back instead of up at a forty-five degree angle and then back.When the sheath was pulled straight back, the locking mechanism caught the inside of the v notch of the resheathing tool and became embedded.In addition, the locking mechanism may not have been fully disengaged off the core wire.The sheath also caught the v notches extended edges.This produced a binding action between the device positioning unit (dpu), the sheath, and the coil.This binding action produced significant resistance which may have cause the dpu to protrude through the introducer sheath, pushed the coil¿s socket ring down inside the outer sheath, and caused a series of severe compression and buckling damage.In this condition severe resistance will be encountered during the coils introduction into the microcatheter.For optimum product performance and to prevent potential complications, the instructions for use (ifu) recommends, ¿hold the introducer sheath (loosely-looped) in the left hand.Keeping the introducer tip near the re-sheathing tool, grasp the distal end of the re-sheathing tool between your left thumb and forefinger.Grasp the clear tab near the end of the introducer sheath body with the thumb and forefinger of your other hand.Gently pull the clear tab of the introducer sheath out and away from the re sheathing tool at a 45-degree angle to unlock the microcoil.Continue to pull the tab until an additional 0.5 to 1.0 inches (1.3 to 2.5 cm) of the translucent material is exposed.Gently fold the translucent tab towards the distal end, and firmly grasp the distal end of the re sheathing tool and the translucent tab between your thumb and forefinger, as shown in figure 3¿¿ caution: if unusual friction is noticed during advancement or retraction of the microcoil system, verify the locking mechanism, or clear tab is unlocked and pulled out from the resheathing tool approximately 1 in.(2-3 cm).¿ in addition, without the return of the prowler select plus microcatheter and the rhv used in the procedure, it cannot be determined if these components contributed to the complaint event.A review of the manufacturing documentation associated with this lot presented no issues during the manufacturing or inspection process that can be related to the reported complaint.The complaint of the coils unraveling is confirmed.The root cause of the coils unraveling was from compression and buckling damage caused by binding action.The evidence highly suggests that the binding action most likely occurred when the microcoil system was first unlocked for use and the sheath was retracted straight back instead of up at a forty-five degree angle and then back.A review of this lot presented no issues during the manufacturing or inspection process that can be related to the reported complaint.Since there was no evidence of a manufacturing issue related to the event, no corrective action will be taken at this time.
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