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A review of the complaint history, drawings, dimensional verification, device history record, manufacturing instructions, trends, quality control and visual inspection of the returned device was conducted during the investigation.The visual inspection of the returned device reported and device failure analysis reported one used kcfw-7.0-38-90-rb device was returned for investigation with the check-flo assembly separated from the sheath.The sheath flare was found to be slightly distorted.No other visible signs of damage to the sheath tubing were observed.A go, no-go flare gauge was used to verify the flare size was manufactured to specification.Using pin gauges, the inner diameter of the connector cap was measured to be 0.138 in.Per drawings, the id of the connector cap is specified as 0.136 +/- 0.002 in.It was reported that no major force was being exerted at the time of separation.Manufacturing instructions and quality control instruction were reviewed and did not identify any issues that would attribute to the reported failure.There is no evidence to suggest the product was not made to specifications.Review of device history record shows no nonconforming events which could contribute to this failure mode.It should be noted there were no other reported complaints for this lot number.Based on the information provided and the results of our investigation, a definitive root cause could not be determined.We will continue to monitor for similar complaints.Per the health risk assessment no further action is required.
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