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Device evaluated by mfr: the catheter was returned for analysis.A visual examination of the catheter found the device had a kink at approximately 13mm from the distal tip while in the neutral position.The kink was between r1 and r2.There was what appears to be dried body fluid under the r2 seal.The steering knob and the tension control knob functioned properly on both lock and unlock positions.An electrical test was performed which revealed that when the device was in the cw position there was a resistive short between the thermistor and the tip.This measurement was expected to be an open.Also, it was noted that in the straight position, all resistance measurements were within specifications, however, in the cw position the thermistor measurement was low.The device was connected to the maestro generator 4000 and the device was found by the maestro in the straight position, but in the cw position the maestro could not find the catheter.X-rays were taken of the device in the cw position.No abnormalities with the wires were visible.The device was then dissected.The kevlar wrap was displaced and the center support was bent.One steering wire was detached.There was evidence of solder on both the center support and the detached steering wire.Dried body fluid was present.Visual examination revealed that the insulation of the thermistor wire was breached in the location that corresponds to the bend of the center support and the attached steering wire.The center support/steering wire was connected to the device tip.The location of the thermistor wire and its insulation breach suggests that when the center support bent, its edge scrapped the thermistor insulation making a connection between the center support and the thermistor.Because the center support is connected to the tip, a resistive short was present between the tip and thermistor when the device was in the cw position.The manufacturing batch record review confirmed that the device met all material, assembly and performance specifications.The most probable root cause of the reported difficulty is a design constraint of the product.(b)(4).
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