A comprehensive investigation was immediately initiated on receipt of the complaint.A review of all applicable material, inspection, manufacturing, and distribution records according to the description of the product(s) used was conducted.All records revealed that all product(s) lots were manufactured within specifications and distributed in accordance with all operating procedures.An sem analysis of the transition rail showed that it was made of the correct material (titanium alloy).Unfortunately, the fractured faces were so polished, likely from rubbing against each other in the patient, that no conclusions could be drawn as to what type of failure this was (i.E., fatigue, overload, etc.).Microscopic images of the rod's surface, however, revealed abrasions consistent with set screw contact at the location of the fracture.Thus, the rod most likely fractured where the connector's set screw was previously tightened down, as this was a growing rod construct, creating a stress riser in the rod, thereby contributing to the failure.The relatively large span of the unsupported construct (5-6 levels), likely contributed to this failure as well due to increased bending stresses.Our investigation of the product and review of the manufacturing and inspection records revealed no manufacturing discrepancies or material defects, nor did it reveal any contributing information/trends.
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