The investigation found that the foreign material in the pouch is plastic material, which is residue/flakes from the moulding process and probably attached to the insert inside the hole of the insert when packed prior to sterilisation.The disposable inserts are gamma radiated in 25 gy and due to the overkill sterilisation process the sterilisation process will not be affected by neither the extra insert nor the impurities.The packaging of the inserts are made in a clean area and the foreign material do not include the bioburden.This means that the sterilisation process still is effective despite the additional insert or the foreign parts in the packaging.The additional piece of insert in one of the pouches, is a human mistake when the inserts are packaged together.The root cause of the problem is the absence of inspection of the pouches content after sealing.The supplier ((b)(4)) has updated the inspection specification to include visual check of the pouch content after sealing.
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