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(b)(4).A review of the complaint history, drawings, dimensional verification, device history record, documentation, instructions for use (ifu), manufacturing instructions, specifications, quality control, and visual inspection / functional testing of the returned device was conducted during the investigation.A performer introducer sheath was returned for investigation.Biomatter was present on the proximal fitting and within the connecting tube.Prior to performing a leak test, a cap to notch measurement was taken, the measurement of which has been determined may result in leakage.After flushing the device, a leak test was performed by occluding the sheath tubing with hemostats and injecting water through the connecting tube assembly using a cook inflation device.No leakage was detected.It is possible that there could have been biomatter still within the device, affecting the result of the leak test.Following the leak test, the proximal fitting was disassembled.Biomatter was found around the side of the silicone disc, between the silicone disc and valve body, and on the interior of the proximal fitting cap.Excessive glue was noted as well.The root cause for the leakage has been identified as inadequate tightening of the cap onto the valve body.It was found that valves with excessive glue on the cap threads and with glue between the flange of the valve body and silicone disc result in leakage.If the cap is inadequately tightened during manufacturing, glue can wick in between the flange and silicone disc.The presence of biomatter and glue between the silicone disc and valve body indicates that the cap had not been tightened sufficiently.While the failure of leakage could not be re-created, the findings are consistent with the aforementioned root cause.Review of the device history record of the finished product shows no nonconforming events that would contribute to this failure mode.There were no other reported complaints for this lot number.Measures have been conducted to address this failure mode.Monitoring will continue to be performed for similar complaints.
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