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Cook ireland ltd (manufacturer) is submitting this report on behalf of cook medical incorporated (cmi)(importer).Exemption number: e2016031.Information pertaining to section g.1 as follows: importer site contact and address: (b)(4) cook medical incorporated (cmi) 1025 acuff road p.O box 4195 bloomington indiana 47402-4195 importer site establishment registration number: 3005580113 pma/510(k) # p100022/s014 the zisv6-35-125-7-120-ptx device of lot number c1294630 involved in this complaint was returned for evaluation, with the original packaging.The packaging was open on receipt.With the information provided, a physical examination and document based investigation was conducted.From customer testimony, it is known that the complaint device was advanced over a 0.014¿ diameter wire guide.The device was flushed prior to use, and pre-dilation was conducted.The patient anatomy was severely calcified and tortuous.The stent was fully deployed in the patient.On evaluation of the complaint device, it was observed that the handle was entirely disassembled.The stability sheath was cut at a location that would be inside the assembled handle.The retraction wire was separated from the stent retraction sheath (srs).There were numerous kinks in the srs, which could have occurred during transport.The customer complaint is confirmed as the retraction wire was found to be separated from stent retraction sheath.Possible causes for this occurrence could include the difficult patient anatomy or the use of a non-recommended wire guide.From customer testimony, it is known that the patient anatomy was severely calcified and tortuous.The difficult patient anatomy could have created high forces during deployment.In addition, the complaint device was advanced over a 0.014¿ diameter wire guide.The wire guide could have provided insufficient support during advancement and deployment.These factors could have caused or contributed to the difficulties during deployment and the retraction wire separating from the stent retraction sheath.However, as the circumstances of use cannot be replicated in a laboratory environment, a definitive root cause cannot be determined.As per the product instruction for use (ifu): ¿a 0.035 inch (0.89mm) diameter wire guide should be used during tracking, deployment, and removal in order to ensure adequate support of the system.¿ prior to distribution all zisv6 (zilver ptx thumbwheel) devices are subject to visual inspection and functional checks to ensure device integrity.A review of the relevant manufacturing records revealed no discrepancies that could have contributed to this complaint.Upon review of complaints, this failure mode has not occurred previously with this lot number.Based on the information available to date, there is no evidence to suggest that there are any manufacturing issues associated with lot number c1294630.According to information provided, the physician was able to finish the deployment of the stent, and the patient did not experience any adverse effects due to this occurrence quality engineering will continue to monitor complaints of this nature for potential emerging trends.
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