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Manufacturing review: the device history records were reviewed with special attention to the raw materials, subassemblies, manufacturing process and quality control testing.This lot met all release criteria.There was nothing found to indicate there was a manufacturing related cause for this event.Conclusion: the device was returned for evaluation.A visual inspection found the balloon fibers to be frayed and the pebax was peeled throughout the length of the balloon.Extensive stretching was also noted to the catheter shaft.Therefore, the investigation is confirmed for the retraction issues, as well for frayed fibers and peeled pebax.An inflation attempt was made, and water was seen exiting the fibers on the proximal cone of the balloon.The fibers were stripped, and a longitudinal rupture was identified, confirming the investigation for the reported rupture.However, the investigation is inconclusive for the reported insertion issue, as full functional testing for insertion could not be completed due to the device condition (e.G.Frayed material, rupture, etc.).Additionally, the investigation is inconclusive for the reported detached balloon fragments.Per the reported event details, the balloon allegedly ruptured at 25atm.The rated burst pressure (rbp) for this balloon is 18atm.Therefore, the over-pressurization of the balloon resulted in the identified rupture.It is likely that the reported balloon rupture contributed to the frayed material and retraction issues.Additionally, the balloon was reported to have been stuck between two deployed stents, resulting in pulling the device out with force.It is likely that an interaction with the stent contributed to the frayed fibers and peeled pebax.Labeling review: the current ifu (instructions for use) states: warnings: when the catheter is exposed to the vascular system, it should be manipulated while under high-quality fluoroscopic observation.Do not advance or retract the catheter unless the balloon is fully deflated.If resistance is met during manipulation, determine the cause of the resistance before proceeding.Applying excessive force to the catheter can result in tip breakage or balloon separation.Do not exceed the rbp recommended for this device.Balloon rupture may occur if the rbp rating is exceeded.To prevent over pressurization, use of a pressure monitoring device is recommended.Precautions: if resistance is felt during post procedure withdrawal of the catheter, it is recommended to remove the balloon catheter and guidewire/introducer sheath as a single unit.Use of the atlas pta dilatation catheter: apply negative pressure to fully evacuate fluid from the balloon.Confirm that the balloon is fully deflated under fluoroscopy.While maintaining negative pressure and the position of the guidewire, withdraw the deflated dilatation catheter over the wire through the introducer sheath.Use of a gentle counterclockwise motion may be used to help facilitate catheter removal through the introducer sheath.
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