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The used/damaged device was returned for evaluation.Visual inspection found the spring tip was detached from the guidewire at the soldering point and damage was seen approximately 10mm from the proximal end of the component.Due to the appearance of the device, it is likely that the guidewire was improperly cleaned, tinned, or soldered when assembled to the spring tip.The damage observed on the spring tip is likely caused by improper clearing and/or overuse.A review of the manufacturing documents has verified the devices were produced per current and approved procedures and material specifications.Non-conformances regarding the product's identity, quality, safety, effectiveness or performance were not identified during manufacture that would contribute to this issue.Of this lot containing 92 units, no additional complaints have been reported.Risk assessment found this issue to be consistent with current risk documents.Due to breakage and detachment of the guidewire spring tip a process verification was performed and no issues were found.This failure mode is mitigated during manufacturing by a 100% pull force test of the joint between the spring and guidewire.A historical two-year review of complaint data revealed 6 similar complaints have been reported.In this same timeframe, 23,430 units have been sold worldwide.The instructions for use advise the user of the following.Since the marked guidewire is a reusable device that is subjected to varied use and cleaning environments, the life span of the product cannot be guaranteed.In particular, less than 1% of the spring tips have been reported to have become dislodged during reuse or cleaning.Dislodgement of the spring tip during use may require endoscopic removal of the spring tip.- carefully inspect the guidewire after each use.- inspect the flexible spring tip and discard the wire if the tip appears to be bent or fatigued.- inspect the soldered joints and discard the wire if the soldered joints appear discolored, loose or cracked.- avoid using excessive force on the wire and spring top while cleaning.- do not bend or twist the spring tip as it may cause the soldered joints to deteriorate.- since the marked guidewire is a reusable device that is subject to varied use and cleaning environments, the life span of the product cannot be guaranteed.This issue will continue to be monitored through the complaint system to assure patient safety.
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The user facility reported after completion of an egd with dilation using a 000150 guidewire, the tip was observed to be detached.Using an egd scope and snare, the surgeon removed the detached tip from the patient.This device malfunction caused a 15-minute surgical delay and did not cause harm to the patient or user.Additional information with regards to the number of procedures this device has been used in is not available.This report is raised on the basis of a reported device malfunction with potential for patient injury with recurrence.
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