It was reported in 10 bd¿ syringes with needles luer slip syringes that during use of the insulin preparation and application process, when removing the shield/protective cap the needle detached from the rest of the syringe."she also informs that due to this it was necessary to re-insert the needle.The client mentions that in the moment the insulin is applied in her mother, the insulin "explodes" between the junction of the needle and the syringe body.Note: the client is able to perform the aspiration of the insulin, but when performing the application, it identifies a pressure on the plunger, which assists in the occurrence of this "explosion" of insulin.Another problem identified was that among the 10 syringes, 2 of these got attached in the skin of their mother.The explosion of the insulin is related to its leakage through the syringe.The needle that separated and got attached to skin was removed by hands.¿ found during use.No serious injury or medical interventions needed.
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Investigation results: the sample provided was analyzed and it was not possible to confirm the defect.(separates - cannula - hub¿ / ¿leakage ¿ hub / difficult / unable to operate).The retention batch was checked and none was found clogged.Bd was not able to confirm/ reproduce the incident in question.The batch history analysis was performed, the quality notifications and maintenance records verified, and there is no quality notifications related with this batch.The batch complained was manufacturing during october 02nd 2017 to october 06th 2017.The inspections carried out on the sema01¿ semo01 ¿ semo02 ¿ seeb06 machine were checked and no records of this defect were found.The current controls for detecting this kind of failure is done by control plan.Qn/ maintenance review: there are no quality notification (qn) or maintenance report records that could lead to this issue for the batches involved in this complaint.Based on the severity and occurrence a capa is not required at this moment.Corrections are not applied, because the deviation cannot be confirmed.
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