Pt awareness during surgical procedure while under anesthesia due to no agent in the vaporizer cassette.During the surgical procedure, the pt started to regain consciousness and moved.The unit started to alarm "check cassette" and the anesthesiologist noticed liquid desflurane leaking from the front of the vaporizer cassette.The leak allowed the entire volume of anesthetic agent to empty onto the machine.The anesthesiologist quickly tried to refill the cassette but liquid continued to leak all over.He then sedated the pt with an alternative drug and switch to the sevoflurane cassette.Procedure continued with no add'l issues.Prior to the case, the anesthesia tech performed a pre-use function and leak test, which passed without defecting any leaks.I contacted ge and they sent several engineers to investigate.We also contacted (b)(4) to investigate.It was determined by (b)(4) that the device(anesthesia machine) is unable to perform a valid leak test on the desflurane vaporizer cassette.It is however to perform leak tests on the sevo and isoflurane.After months of investigation, ge has no recommendations.Users have lost all confidence in the aisys cs2, due to the fact this has occurred on multiple occasions during ge's prolonged investigation.
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