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It was reported during a percutaneous nephrolithotomy procedure, a ncircle tipless stone extractor was used through a flexible cystoscope because they could not reach the stone with a rigid nephroscope.It was a large stone stuck in a calyx in the kidney.They were able to get stone out of the calyx but they had to use a lot of force.It was then determined that one of the basket wires had broken.The wire did not separate, from the device.At this point, the stone was still in the kidney.They then gained access with the rigid nephroscope and used a cyber wand to break up the stone and extract the fragments.Another basket was then used to retrieve an additional stone.As reported, there was no adverse effect to the patient due to this occurrence.No unintended part of the device remained inside the patient¿s body and no additional procedures were required.
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Conclusion codes: cause cannot be traced to device (4310).Adverse event related to procedure (4311).Investigation ¿ evaluation: a visual inspection and functional testing of the returned device was conducted.A document based investigation was also performed.This included a review of complaint history, the device history record, drawings, instructions for use, manufacturing instructions, quality control data, and specifications.One device was returned for investigation.The customer also supplied a picture.The device was returned tangled together.The device was returned with the handle in the open position.The collet knob is tight and secure.The male luer lock adapter (mlla) is tight.A functional test noted the handle does not actuate the basket formation.A visual examination noted the basket sheath, cannulated handle, and support sheath is bent 4 mm from the mlla.The polyethylene terephthalate tubing (pett) could not be measured due to the damage to the device.There are minor kinks in the basket sheath, most likely because of the way the device was returned.One basket wire was found to have pulled out of the distal cannula and is loose.The other three wires are secure.The basket formation is symmetrical.Blood and bio matter noted on the distal cannula, confirming the device is used.A review of the device history record found there were no non-conformances that may have contributed to this event.A complaint history search revealed this complaint is the only one associated with lot number 8198822.Per the instructions for use (ifu), precaution section: enclose the device in the sheath before removing from the tray/holder.Do not use excessive force to manipulate this device.Damage to the device may occur.A review of relevant manufacturing documents was conducted.It was concluded that the device aspect in question was visually/functionally inspected by quality control and no related gaps in production or processing controls were noted.The returned device was found to have had 1 basket wire pulled free from the proximal cannula that forms the base of the basket.The provided information indicates the basket wire pulled free due to the large force applied to the device during use.Devices are inspected for damage and functionality during manufacturing and prior to packaging, including a pull test of the basket subassembly.Based on the provided information and evaluation of the returned device, the investigation conclusion is: cause cannot be traced to device: adverse event related to procedure.Per the quality engineering risk assessment, no further action is warranted.Cook medical has notified the appropriate personnel and will continue to monitor this device via the complaints database for similar complaints.This report is required by the fda under 21 cfr part 803.This report is based on unconfirmed information submitted by others.Neither the submission of this report nor any statement made in it is intended to be an admission that any cook device is defective or malfunctioned; that a death or serious injury occurred; or that any cook device caused or contributed to; or is likely to cause or contribute to a death or serious injury if a malfunction occurred.
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