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A health care provider (hcp) reported via a manufacturer representative that the red circuit of the tube was not working during a thyroidectomy procedure.The hcp needed to remove the tube and re-intubate with another device.The patient was re-intubated, which did cause a delay and potential complication to patient; however, the case went well.The red circuit kept showing a cross when connected.The hcp tried the red lead in the blue socket and it showed a tick then swapped them over and showed a cross again proving it was the red lead that was faulty.There was a no "electrode off" showed at any time.
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Analysis found that the customer indicated when the red circuit (of the tube) was plugged into the blue socket (patient interface), the circuit showed good; if the red circuit was bad, it would show bad regardless of where it was plugged into.The customer stated the (no "electrode off" showed at any time) which indicated there was high impedance rather than an open circuit.Changing from the red socket to the blue socket most likely changes the impedance and that was why it showed a ¿tick¿.Visually, the flex circuit contained wrinkles and creases which did not appear to be significant enough to have contributed to the reported event.There was no damage or anomalies in the construction of the device.The drawing requires each electrode circuit to be less than 20 ohms and contain no short circuits between poles.The actual readings were as follows; red 10 ohms, red with band 10 ohms, blue 14 ohms, and blue with band 12 ohms.There were no short circuits and no out of specification detected.The device came with a compatible, ground, and stimulation return electrode, which appeared to be unused.If information is provided in the future, a supplemental report will be issued.
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