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Medtronic received report that during a coiling procedure, the concerto coil was fully deployed but would not detach.A new detacher was used as well as the backup method.Multiple attempts were made via the instant detacher and the manual method to detach the coil, but all failed.The coil was repositioned several times too.A continuous flush was not used.The anatomy was moderate in tortuosity.
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The concerto coil was returned for evaluation inside of a cardboard shipping box and within a plastic biohazard bag.The instant detachers were not returned for evaluation as they were discarded.The concerto coil was found to be within the opened concerto coil inner pouch.The concerto coil was returned for evaluation outside of and without the introducer sheath.In addition, the pushwire was found to be broken on its proximal end with the portion of the pushwire containing the tack weld replacement (twr) crimps missing.A broken release wire was found to be extending out from the broken proximal end of the pushwire for the length of approximately 7.4cm.The pushwire was found to be bent at approximately 1.1cm from the proximal end.In addition, the pushwire was found to be bent, but intact distal to the break indicator at the manual detachment location.The total length of the pushwire was measured and found to be approximately under the microscope, the coin was found to be located against the lumen stop, the coil shield was found to be present, and the implant coil was found to be still attached to the pushwire.The concerto implant coil was found to be damaged and stretched with the polypropylene filament intact.During testing, the pushwire was intentionally broken distal to the break indicator at the manual detachment location (via hypotube), and the release wire was pulled back.Resistance was encountered during pulling back on the release wire, and the release wire subsequently broke.The outer jacket was then removed.Although there was an appearance of dried blood in the skive area, no welds or anomalies were noticed at the area of the coin.The pushwire was intentionally broken again at approximately 70.0cm from the proximal end to gain access to the release wire.The coil shell was grasped with tweezers, to keep the distal end of the pushwire from bending during the pulling back of the release wire.Although the implant coil detached from the pushwire, the coin remained against the lumen stop.The detach element was then removed from the implant coil.The detach element was then removed from the implant coil for evaluation.The detach element found to be bent and the detachment ball was found to be outside of specification = 0.0038" +/- 0.00010".The detachment ball was measured to be 0.0034".The shield coil was removed to view the release wire extension.The release wire extension was measure to be within specification = 0.002"-0.005".The extension was measured with the vis to be 0.0027".The liveliness test was performed.The release wire pushed back with difficulty; however, the release wire tip did not advance back out from the retainer ring surface to its original position.During an attempt to remove the coin from the lumen stop, the coin became broken, and the distal tip containing the lumen stop and retainer ring became inadvertently lost, so no further testing could be conducted, and no measurements of the coin, lumen stop, or retainer ring could be taken.All other subassemblies appeared to be normal and no other anomalies were observed.Although the cause for the event could not be determined, it is possible that the coin jammed in the lumen stop may have contributed to the failure of the implant coil from detaching from the pushwire.If information is provided in the future, a supplemental report will be issued.
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