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Concomitant medical product received on: 30oct2018.Investigation - evaluation: a review of the complaint history, device history record, documentation, drawing, instructions for use (ifu), manufacturing instructions, quality control, specifications, as well as a functional test, visual inspection and dimensional verification of the returned device was conducted during the investigation.One unlocked 8.5fr mac-loc catheter was returned for evaluation.The returned device was comprised of the mac-loc hub, connector cap and a blue adapter.No tubing was returned with the device.Biological matter was present on the device, indicating that it was likely used.A twist test conducted revealed that the proximal assembly was secure.Upon removal of the connector cap, the suture string was found wound in the threads.Since the catheter tubing was not returned, measurements could not be performed.Dimensional analysis confirmed that the device and components were manufactured to the correct specifications and tolerances, however, a visual inspection noted that the number of threads showing on the cap exceeded what was detailed in manufacturing specifications.Additionally, a document based investigation evaluation was performed.Based on the current documentation, inspection activities are in place to prevent the release of nonconforming product related to the reported failure mode.A review of the device history record revealed no relevant nonconformances in lot 8971919 that could have contributed to this failure mode.One nonconformance was revealed for the mac-loc hub subassembly lot for the mac-loc being out of place in which all the affected devices were scrapped.It should be noted that there was one other complaint reported for this lot number, in which the same failure from the same hospital was reported on a different date.Based on the information provided, examination of the returned product and the results of our investigation, a definitive root cause could not be established.The device was out of specification, as the number of threads on the cap exceeded what was detailed in the specifications.It is likely that this device nonconformance can be attributed to manufacturing although this could not be confirmed.Appropriate measures have been taken to address this failure mode.Per the quality engineering risk assessment no further action is required.Cook will continue to monitor for similar complaints.This report is required by the fda under 21 cfr part 803 and is based on unconfirmed information submitted by others.Neither the submission of this report nor any statement contained herein is intended to be an admission that any cook device is defective or malfunctioned, that a death or serious injury occurred, nor that any cook device caused, contributed to, or is likely to cause or contribute to a death or serious injury if a malfunction occurred.
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