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One 134006 was received in opened original packaging, the reported catalog and lot numbers were verified.Inspection found that the distal tip of the device appeared melted.The device was tested with a system 7500 esu (c6639).Testing found that the device functioned as expected and no spark or flame were observed.The manufacturing documents from the device history record (dhr) have been reviewed with special attention to the manufacturing and inspection of the product.A review of the dhr found no abnormalities that would contribute to this issue and the product released for distribution were found to have met all specifications prior to shipment.This is the only complaint for this lot number and failure mode within the past two years.A two-year review of complaint history revealed there has been a total of 14 complaints, regarding 17 devices, for this device family and failure mode.During this same time frame (b)(4) devices have been manufactured and shipped worldwide.Should all the complaint devices have been found confirmed for this reported failure, the rate of failure would be (b)(4).Per the instructions for use, the user is advised the following: use the lowest possible power setting on the conmed abc electrosurgical generator capable of achieving the desired surgical effects.Use the shortest effective abc activation time necessary.These devices should be inspected before use.Visually examine the devices for obvious physical damage and do not use if found: cracked, broken or otherwise distorted plastic parts; broken or significantly bent handle, shaft or connector contacts.This issue will continue to be monitored through the complaint system to assure patient safety.
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