During preparation for a coil embolization procedure using penumbra smart coils (smart coils), the physician was unable to remove the smart coil out of the packaging hoop.Therefore, the smart coil was not used in the procedure.The procedure was completed using a new smart coil.
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Results: the pet lock was intact at the proximal end of the pusher assembly.The pusher assembly had bends approximately 17.5 cm, 38.0 cm, 57.0 cm, 71.0 cm, 90.0 cm, 113.0 cm, 125.0 cm, 130.0 cm and 139.0 cm from the proximal end.Conclusions: evaluation of the returned smart coil revealed the device was not within a packaging hoop.The packaging hoop was not returned for evaluation; therefore, the reported inability to remove the smart coil from the packaging hoop could not be determined.Further evaluation revealed the introducer sheath was positioned incorrectly on the pusher assembly.The inner diameter (id) of the friction lock is smaller than the rest of the introducer sheath allowing the sheath to be seated properly on the pusher assembly midjoint.If the midjoint is moved proximal to the friction lock, resistance may be experienced while attempting to advance the coil distally through the introducer sheath.This could contribute to the difficulty advancing the smart coil.During functional testing, the smart coil was able to advance out of its introducer sheath and through a demonstration microcatheter.Further evaluation also revealed bends along the pusher assembly.These damages are likely incidental to the reported complaint.Penumbra coils are inspected during in-process inspection and during quality inspection after manufacturing.The manufacturing records for this lot were reviewed and did not reveal any outstanding discrepancies, design, or quality concerns.
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