Device used in treatment.One 14f abiomed introducer sheath was returned from the customer without the dilator.There were no other accessories.Visible blood was found on and inside the sheath.The sheath was split up one of the scorelines approximately 11.5cm from the distal tip.According to the complaint, the end user reported that the dilator lock mechanism on the sheath turns around its own axis and does not tighten.Upon evaluation of the returned product under a 10x microscope, it was found that the notches (locking mechanism) on the hub cap gouged/deformed.However, this hub was tested by the distributor prior to returning to oscor.The sheath was also split up one of the scorelines approximately 11.5cm from the distal tip and the circumference around the edge of the distal tip is deformed.The device was handled by the customer prior to shipping it back to oscor.It is unknown what kind of further damage was done to the hub cap locking mechanism by the customer by engaging a reference dilator through the sheath.No manufacturing defects were found.The device history records were reviewed to confirm that the device passed all applicable in-process and final inspections.Per procedure abiomed introducer sheath in-process and final inspections the following are inspected 100% unless otherwise stated: with naked eye at a distance of 12" to 18", verify the assembled sheath matches the drawing.Ensure parts are free of kinks, cracks, splits, sinks, excessive flash, loose/embedded fm, or any other damages.With naked eye at a distance of 12" to 18", verify the sheath hub and split caps are free of excess silicone oil applied between the seals during assembly.Verify split caps are properly placed and secured onto sheath hub and free of cracks/damages or excessive adhesive.Vacuum leak test: perform pressure and vacuum leak test per procedure.Destructive testing: sampling plan ansi z 1.4, special level iv, aql 1.0 reduced (product used for destructive testing mustbe rejected and not included in the final production lot.Assembly fit check: coat a dilator with silicone oil med400, 1000 cp using a foam.Insert dilator into sheath, lock and unlock dilator hub lock nut for verification of proper fit.At a distance of 12-18, verify there are no gaps between the sheath tip and dilator.As per instructions for use ifu: 9.Insert vessel dilator into sheath and rotate the dilator cap over valve housing to secure the dilator onto sheath assembly.10.Thread the dilator/sheath assembly over the guidewire.11.Advance the dilator and sheath together with a twisting motion over the guidewire and into the vessel.Fluoroscopic observation may be advisable.Attaching a clamp or hemostat to the proximal end of the guidewire will prevent inadvertently advancing the guidewire entirely into the patient.12.Once assembly is fully introduced into the vascular system, separate the dilator cap from the sheath valve housing by rotating the dilator cap off the hub.Capa is not required as findings did not identify a design, labeling or manufacturing non-conformity.In addition, there was no new failure mode identified and the risk remains acceptable.The event will be re-evaluated if additional information becomes available.Oscor will continue to monitor this event type and risk.Oscor inc.Is submitting the above report to comply with 21 cfr part 803, the medical device reporting regulation.The report is based upon information obtained by oscor inc.Which the company may not have been able to investigate or verify prior to the date the report was required by fda.This report does not constitute an admission that the device, oscor inc., or its employees, caused or contributed to the event described in this report.Nor does this report reflect a conclusion by fda, oscor inc., or its employees, that the report constitutes an admission that the device, oscor inc., or its employees caused or contributed to the event described in this report.
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