Isi received the instrument involved with this complaint and completed the device evaluation.Failure analysis investigation was able to confirm the reported issue.The instrument was found to have a broken conductor wire at the weld joint of the yaw pulley after one side of the clevis ear was removed for further investigation.The silicone potting area appeared to be compromised and the conductor wire was damaged around the weld location.Additional observation not reported was that the instrument was found to have thermal damage of the monopolar yaw pulley.Black char marks were observed at the weld joint.The complaint is being reported due to the following conclusion: during a da vinci-assisted pancreatectomy procedure, the permanent cautery hook instrument smoked and had conductor wire damage with no evidence or claim of user mishandling or misuse.While there was no report of any patient harm, adverse outcome, or injury, recurrence of the reported failure mode could cause or contribute to an adverse event.
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It was reported that during a da vinci assisted pancreatectomy (whipple) procedure, the cautery cable near the tip of the permanent cautery hook instrument was "smoking" during energy application.The procedure was completed with no reported injury to the patient.Intuitive surgical, inc.(isi) contacted the initial reporter and obtained additional information regarding the reported issue: arcing was observed during the procedure.The instrument was brand new, so it was not inspected prior to use.When the issue occurred, the surgeon was activating monopolar coagulation energy.A fenestrated bipolar forceps instrument and cadiere forceps instrument were also in-use; however, there were no collisions.The customer was using a valleylab force fx electrosurgical unit (esu) with a cut and coagulation power setting of 40.
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