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It was reported a ultrathane dawson-mueller mac-loc locking loop multipurpose drainage catheter was used in an unknown patient for a drainage procedure.The user performed the procedure using a direct puncture method.As reported by the initial reporter, "with the normal cannula the distal part of the catheter goes 'accordion pattern' (accordions) and is very difficult to retrieve." as reported, the patient did not experience any adverse effects or require any additional procedures due to this occurrence.
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Product received on: 15nov2019.Investigation evaluation: a review of the complaint history, device history record, drawing, instructions for use (ifu), manufacturing instructions, quality control, and specifications of the device, as well as a visual inspection, functional test, and dimensional verification, were conducted during the investigation.The complainant returned one catheter and metal cannula for investigation.Physical examination of the returned device showed the cannula lodged in the tip of the catheter, but not protruding out.No visible damage to the catheter was noted.An attempt to remove the cannula resulted in catheter distal tip accordion.The distal tip of the catheter was relaxed, and the cannula was able to be removed.The metal cannula was found to be bent at 4 cm from the hub.Biomatter was noted on the cannula, potentially contributing to the removal difficulty.Dimensions deemed relevant to the reported failure mode were analyzed and determined that the device was manufactured within specification.Additionally, a document based investigation evaluation was performed.The risk specifications covering mac-loc drainage catheters include difficult inserting/removing the metal stiffener into the catheter and damage to the catheter during introduction of the metal stiffening cannula.The identified risk control includes the manufacturing quality control checks and process validation.The technical files covering mac-loc drainage catheters indicate that the risks associated with these devices are acceptable when weighed against the benefits.The instructions for use supplied with mac-loc drainage catheters instruct that the product should be inspected prior to use to ensure no damage has occurred.Sufficient inspection activities are in place to identify this failure mode prior to distribution.The device history record (dhr) for the complaint lot and relevant subassemblies revealed one relevant nonconformance, however, all nonconforming product was scrapped, and the product goes through a 100% inspection for this nonconformance.A database search revealed no other complaints have been reported for the device lot.There is no evidence suggesting that nonconforming product from the reported lot exists in house or in the field.Based on the information provided, the examination of returned product, and the results of the investigation, a definitive root cause could not be established.Appropriate measures are being conducted to address this failure mode.The appropriate personnel have been notified.Per the quality engineering risk assessment no further action is required.Cook will continue to monitor for similar complaints.
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