H.6.Investigation summary: customer returned (1) loose 3/10cc syringe.Customer states that the needle shield looked like chewed up as machine did something during manufacturing and it is very tight to remove.The returned syringe was examined and exhibited a damaged shield which was very difficult to remove from the hub by hand.A review of the device history record was completed for batch # 9007855 all inspections were performed per the applicable operations qc specifications.There was one (1) notification [200799270] noted that did not pertain to the complaint.There was one (1) notification [200799148] noted for damaged shields.Based on the samples and/or photo(s) received the investigation concluded: -confirmed: bd was able to duplicate or confirm the customer¿s indicated failure.As per investigation completed by manufacturing, "on 19 aug 2019, holdrege received a photo complaint for damaged shield.Visual inspection of the photo exhibited a damaged shield.The shield was damaged in 2 different places.Process summary: automatic syringe assembly machine, which feeds 3/10cc, syringe components (barrel, stopper, plunger, needle assembly & cap) and assembles these components.This machine consists of a barrel cleaning dial, lubrication dial, plunger/stopper assembly dial, syringe assembly dial, and various inspections and transfer dials.Root cause: the air jet at the dead block/infeed into the dial was out of adjustment.Zm notification 200799148 was created on (b)(6) 2018 for damaged shields.Corrective action: adjusted air jet at dead block/infeed.Complaints received for this device and reported condition will continue to be tracked and trended.Information will be captured on trend reports and monitored.Our business team regularly reviews the collected data for identification of emerging trends.".
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