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The device, used in treatment, was returned for evaluation.A visual inspection confirmed the tip of the lag screw drill broke off.The broken piece was not returned with the device.There are also burrs and gouges in the metal of the device.The product was manufactured in 2015 which suggests it has been in use for some time.The intertan lag screw drill is a reusable device that can be exposed to numerous surgeries; damage from prolonged use and through misuse or rough handling.To avoid compromised performance or damage, it is recommended the device be inspected prior to/after each use and cleaning.A clinical evaluation was conducted and the root cause of the drill bit breaking could have been as suggested, the extremely hard bone.These and procedural issues could have contributed to the breakage of the drill.A review of complaint history on the listed part revealed prior complaints for the listed batch with the same failure mode.A review of the manufacturing records did not reveal a manufacturing abnormality that could have caused or contributed to the reported incident.A root cause could not be determined with confidence.We recommend that all reusable instruments be routinely inspected for wear and damage and replaced as necessary.Based on this investigation, the need for corrective action is not indicated.Should additional information be received, the complaint will be reopened.
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