It was reported that during surgery, after tightening the screw, the driver was removed without turning/rotating.Then, it was found the tip of the driver was broken.The piece was remained inside the screw head in the body and it was confirmed in x-ray image.No delay.No further information available.
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The associated device was returned and evaluated.A visual inspection of the returned device confirmed the stated failure mode.The tip of the threads on the retaining rod fractured off the device, rendering it inoperable.The piece that fractured off was not returned.The device was manufactured in 2016 and exhibits signs of extensive wear / usage.A review of the manufacturing records did not reveal a manufacturing abnormality that could have caused or contributed to the reported incident.At this time, we have no reason to suspect that the product failed to meet any product specifications at the time of manufacture.We recommend that all reusable instruments be routinely inspected for wear and damage and replaced as necessary.The medical investigation concluded that this complaint from japan reports the broken tip of a driver was left in a patient.No clinical/medical documentation was provided for this complaint.Without supporting clinical/medical documents, a thorough investigation cannot be performed.Should information become available this complaint can be re-assessed.This driver is made of the surgical grade stainless steel and not intended for implantation.The impact to the patient cannot be determined based on the available information.In conclusion, the root cause of the breakage cannot be definitively concluded, however the extensive wear could have been a contributing factor in the issue.The possibility of the retained piece migrating or micro motion could occur.Based on this investigation, the need for corrective action is not indicated.Should additional information be received, the complaint will be reopened.No further investigation is warranted for this complaint; however, we will continue to monitor for future complaints and investigate as necessary.
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