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Tip of sheath and fiber were burned approximately 2 cm from the tip and are inside the ssv of the left leg 2 cm from the deep system.They noticed after treating the ssv, 17 cm, and inspected the tip.The black markers till 2 cm were missing, and the fiber didn't come out of the sheath.Ultrasound confirmed the missing part inside the patient.It was reported the disposable device is available for return to the manufacturer for a device evaluation.
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Returned for evaluation was an 80ops fiber and sheath.A visual review noted the fiber had 3cm missing at the distal end, and the sheath was missing the tip end below the 1cm mark.The distal end of the catheter shaft was noted to be melted.During the examination of the returned products, it was noted the break in the fiber core was positioned just inside the tip area of the catheter when the treatment was performed.Energy from the laser was able to exit the fiber core at the break site and eventuall,y thermal degradation caused the separation of the distal 3cm of the fiber assembly.This would cause the catheter tip to melt off.The angle of the fractured fibe core indicates a higher level of stress was being applied when the fiber fractured.The customer's reported complaint description of: "tip and fiber were burned." is confirmed.Although it is confirmed a definitive root cause cannot be determined.The most likely root cause was the user technique during the procedure causing the fiber to fracture.Another possible root cause is the fiber had some flaws within the glass core as well as being subjected to a degree of stress, causing the sheath tip damage when energy exited from the fiber fracture.During the manufacturing of the disposable fiber, each fiber receives two 100% inspections and one aql inspection in which the fibers are tested fired and the power output is verified.To identify any flaws that will not withstand the minimum stress expectations, all fibers are subjected to an in-process stress test when produced by angiodynamics' supplier to ensure the fiber material can withstand a minimum amount of stress regardless of any flaws in the glass core.When packaged, the fiber assemblies are coiled to a specific diameter to ensure any stress due to the coiled configuration is not excessive and should not adversely affect the strength of the fiber assembly for its labeled shelf life.A review of the angiodynamics' device history records was performed for the reported packaging and component lots for any deviations related to the reported defect of the complaint.The review confirms that the lots met all material, assembly, and performance specifications.The instructions for use, which is supplied to the end user with this catalog number contains the following statement: "prior to and during use, avoid damaging the fiber by striking, stressing, or excessive bending.Do not coil the fiber tighter than a diameter of 20cm.Clinical safety and effectiveness data is not available for other fiber tip designs and diameters".A review of the angiodynamics complaint system noted no trends for this complaint type and product family.This type of complaint will continue to be monitored for trends.Reference complaint: (b)(4).
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