It was reported that during a ureteroscopy, a ncircle tipless stone extractor was in use to remove stones in the kidney, when the tip of the basket broke.No part of the device separated.Another same device type was used to complete the procedure.The patient did not experience any adverse effects due to this occurrence.
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Investigation ¿ evaluation.A visual inspection and functional testing of the returned device was conducted.A document based investigation was also performed including a review of complaint history, device history record, the instructions for use, manufacturing instructions, and quality control data.One device was returned for investigation.Inspection of the returned device noted the device was returned with the handle and the basket formation in the open positions.The mlla (male luer lock adapter) and collet knob were tight and secure.The polyethylene terephthalate tubing [pett] measured 1.6 cm in length.The basket sheath was slightly bowed.One wire was broken/cut in the basket formation, and there was discoloration on the broken/cut wire.Functional testing noted the handle does not actuate the basket formation.A review of the device history record found no non-conformances related to the reported failure mode.A review of complaint history records shows no other complaints associated with the complaint device lot.Because there are no related non-conformances, adequate inspection activities have been established, there is objective evidence that the dhr was fully executed, and no other related complaints from the lot have been received from the field, it was concluded that there is no evidence that nonconforming product exists in house or in field.The instructions for use (ifu), provides the following information to the user related to the reported failure mode: precaution: enclose the device in the sheath before removing from the tray/holder.Precaution: do not use excessive force to manipulate this device.Damage to the device may occur.A review of relevant manufacturing documents was conducted.It was concluded that the device aspect in question was visually/functionally inspected by quality control and no related gaps in production or processing controls were noted.The returned device was found to have a broken basket wire.One of the 4 basket wires was broken at the proximal end, where the wire enters the basket cannula.The basket was also broken at the distal end, where the basket wires loop together to form the tip of the basket.The basket wires were heavily covered in bio-material.The wires were observed to be discolored on the broken wire.The provided information stated a laser was used during the procedure.Based on the investigation of the returned device, the likely cause for the complaint was inadvertent exposure of the basket wires to a laser during use.The cause for the observed sheath damage could not be determined.Per the quality engineering risk assessment, no further action is warranted.Cook medical will continue to monitor this device via the complaints database for similar complaints.This report is required by the fda under 21 cfr part 803.This report is based on unconfirmed information submitted by others.Neither the submission of this report nor any statement made in it is intended to be an admission that any cook device is defective or malfunctioned; that a death or serious injury occurred; or that any cook device caused or contributed to; or is likely to cause or contribute to a death or serious injury if a malfunction occurred.
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