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We have received the complaint device for evaluation and we have confirmed the reported incident.We observed that the balloon in this catheter had a circumferential rupture and was missing about 5 mm of its balloon piece at its middle region.No other defects were noted on this device.Surgeon had tested the balloon functionality before use and found it be operational.During follow-up with the nurse, we learned that the device was used to pull a fresh thrombus.The balloon ruptured during first pass.Nurse could not confirm the level of calcification that was present in the patient's vessel where this device was operated.Our review of the lot history records for this lot did not find any discrepancies either in the manufacturing or packaging process that could be related to this incident.Further, we have not received any other complaints of a similar nature for devices from this lot.Our quality control inspector had also performed a pull test on a sample of the catheters from this lot number during in-process inspection.All of these units passed the qc requirements and performed as intended when tested to their validated force.Based on our observation of the returned device, it is possible that some anatomical ( calcification or stenosis in the lesion area ) or procedural factors ( use of excessive force to remove the thrombus) may have contributed to the balloon rupture.Our ifu appropriately warns the users about the risks that could occur with the use of the embolectomy catheter including the risk of balloon rupture due to exposure to calcified plaque or overinflated balloon.The arterial embolectomy catheter is not recommended for the removal of fibrous, adherent or calcified material ( eg.Chronic clot, atherosclerotic plaque ).This catheter is not designed to withstand the additional pull force needed to remove these materials.There was no injury to the patient as the result of this incident.Please note that we have submitted manufacturer's incident report# 1220948-2019-00002, 1220948-2019-00003 and 1220948-2019-00004 related to 3 other otw catheters malfunction that occurred following this event.The balloons in all of these catheters ruptured during pre-use check.
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