The excor blood pump, s/n (b)(4), was in use on the patient from (b)(6) 2019 until (b)(6) 2020 (104 days).We have reviewed the production records of the excor blood pump, s/n (b)(4).This pump was produced according to our specification.The blood pump is designed with a triple layer membrane separating the air chamber from blood chamber for safety reasons.The entire membrane consists of an air-side layer, a middle layer and a blood-side layer.In case of disruption in one of the three layers, there are two more layers that will maintain the integrity of the air and blood chambers.The affected blood pump has not been returned to the manufacturer yet.A detailed investigation report will be provided as soon as it becomes available.
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During initial visual examination of the returned blood pump, red-brown deposits were seen between the membrane layers, confirming the customer complaint.The pump was then disassembled for further testing and the membrane layers were individually tested.A leakage was detected in the blood-side layer, located at the edge region of the membrane layer.The air-side layer and the middle layer were found to be intact.Dried blood deposits were detected between the blood-side layer and the middle layer of the triple layer membrane.The thickness of the blood-side layer and the adjacent layer were re-measured at defined points.The thickness of the middle layer was found to be within specification at all defined points.In the area around the leakage and in two of the defined points, the thickness profile of the blood-side layer was found not to be homogenous, at the time of the re-measurement.The cause of the leakage in the blood-side layer was an inhomogeneity in the membrane thickness of this layer.If the thickness distribution across a single membrane layer is not homogeneous, there is the possibility that during pump function, the stresses in the material at the points of lower membrane thickness are higher than in the other areas of the membrane.In this case, this led to a leakage of the membrane at this location.
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