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The pump passed the sleep current measurement, active current measurement, rewind test, prime/seating test, basic occlusion test, occlusion test, force sensor test, displacement test and dat at 0.08685 inches.Adjusted the audio options audio volume 1-5 and each setting functioned properly.However, the pump alarmed pump error 63 during the self test.Successfully downloaded history files and traces using thus.Successfully upload pump to carelink.Pump error 63 alarm (variableinfo = 03) was recorded and found in the formatted history file on: (b)(6) 2023 09:17:35.000.The keypad overlay was removed to perform visual inspection and found a broken trace on u1 keypad assembly.Pump error 63 alarm (variableinfo = 03) during self test was confirmed due to a broken trace on u1 keypad assembly.The pump was cut open to perform visual inspection and found corrosion on the pcba 1 and pcba 2.No corrosion or moisture damage found on the force sensor, motor and vibrator assembly noted.Please see below for pump errors/alarms noted 2 days prior to the event date 10-feb-2020 in the formatted history file. sg calibration error (776) was recorded and found in the formatted history file on: (b)(6) 2020 09:29:09.000, (b)(6) 2020 11:29:44.000.Sensor expired alert (794) was recorded and found in the formatted history file on: (b)(6) 2020 16:29:15.000.The pump was programmed with a test guardian link (3) transmitter and a 240 mg/dl glucose sensor simulator.The pump connected successfully to the transmitter and displayed ¿transmitter connection successful¿.The pump communicated properly with glucose sensor simulator and displayed the calibrate your sensor alarm properly after completion of the warm up.The pump calibrated and displayed the programmed value of 239 mg/dl properly on the display graph.No sg calibration error, sensor expired alert or unexpected sensor errors or anomalies were noted during testing.The p-cap locks properly into the reservoir compartment; however, a cracked retainer was noted during testing.The following were noted during visual inspection: a pillowing keypad overlay, a keypad overlay texture damage and a scratched case.Retainer ring damage (a cracked retainer) was confirmed.Audio/vibrate anomaly/absence of alarm was not confirmed.However, pump error 63 alarm (variableinfo = 03) during self test was confirmed due to a broken trace on u1 keypad assembly.During visual inspection, corrosion was found on the pcba 1 and pcba 2.Medtronic, inc.(medtronic) is submitting this report to comply with 21 c.F.R.Part 803, the medical device reporting regulation.This report is based upon information obtained by medtronic, which the company may not have been able to fully investigate or verify prior to the date the report was required by the fda.Medtronic has made reasonable efforts to obtain more complete information in the time allotted and has provided as much information as is available to the company as of the submission date this report.This report does not constitute an admission or a conclusion by fda, medtronic, or its employees that the device, medtronic, or its employees caused or contributed to the event described in the report.In particular, this report does not constitute an admission by anyone that the product described in this report has any "defects" or has "malfunctioned".These words are included in the fda 3500a form and are fixed items for selection created by the fda, to categorize the type of event solely for the purpose of reporting pursuant to part 803.Medtronic objects to the use of these words and others like it because of the lack of definition and the connotations implied by these terms.This statement should be included with any information or report disclosed to the public under the freedom of information act.
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