(b)(4).Method: two complaint devices and two sealed rt266 infant dual heated evaqua2 breathing circuits were returned to fisher & paykel healthcare (f&p) new zealand for investigation.Results: the first complaint device was returned with the swivel wye, however the swivel elbow was not returned.No damage was observed to the swivel wye.The second complaint rt266 circuit was returned without the swivel.Visual inspection of the returned two sealed rt266 revealed that the swivel elbow and swivel wye were returned disassembled.Damage was observed to both swivel wyes.The swivel elbows and swivel wyes were reassembled and confirmed a tight fit of the swivel components.Conclusion: investigation into this complaint reviewed the manufacturing process (operator, equipment, measurement and environment), process documentation, samples of product, complaint devices and performed a material analysis.The investigation indicated a potential resin material mix-up was the most likely cause.We have since implemented an additional material verification step, at the point of resin material addition to the moulding machine feed.This verification would identify any potential resin material mix-up prior to use.The rt266 dual-heated evaqua2 breathing circuits are designed to conform to (b)(4).All rt266 circuits are visually inspected, pressure and flow tested during production and those that fail, are rejected.The user instructions that accompany the rt266 infant dual heated evaqua2 breathing circuit also state the following: "check all connections are tight before use." "perform a pressure and leak test on the breathing system and check for occlusions before connecting to a patient." "set appropriate ventilator alarms.
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